ProLigno / ProLigno 2009 Issue 3  
     
 
 
   
 

 


 

 

 

Author:
Eng. Ioan - Bogdan BEDELEAN


Contributions to the Study of Wood Drying Kilns Aerodynamics

PhD thesis asserted at "Transilvania" University of Brasov - Faculty of Wood Industry, July 2009.

 

The thesis concentrates upon the possibilities to minimize the electric energy absorbed during the wood drying process. The proposed solutions refer mainly to the minimization of the rotation speed of the fans and the aerodynamic resistance determined by the timber stacks.

The approach had as starting point the present aerodynamics of drying kilns, which is deficitary, as it ensures only poor participation of the air volume and non-uniform air flow within the kiln and the stacks.

This disadvantages imply the maintaining of the policy to oversize the air flow that is necessary for the drying process, and implicitely to induce an oversized energy consumption. Based on the application AeroKilnSoft V.2.0 of original conception, it has been established that an air addition of 10% leads to the increase of the absorbed energy by 33%.

The attempt for the decrease of the aerodynamic resistance of the material stacks was performed by analyzing the following variants: the use of stickers with various thicknesses, the alternative setting of the timber rows in vertical plane and supplementary, the use of aerodynamic profiles. The numerical results shown that by attaching aerodynamic profiles at the beginning and at the end of each timber row, the aerodynamic resistance of the stack decreases without affecting the air velocity through the active channels between the timber boards. However, the experimental values shown that the advantages generated by the proposed solution are not sufficient enough to compensate, from economically point of view, the disadvantage of the drying capacity decrease.

In order to minimize the air losses through passive channels, using numerical analysis and own experimental measurements during drying tests with spruce timber, the optimum variant of placing the baffles was determined. The selected solution lead to an increase of the air velocity inside the stacks.

This advantage allowed the development of a program for adjusting the rotation speed of the fans according to the optimal air flow velocity, with positive effects on the electric energy consumption and the drying cost per cubic meter of wooden material.

The reduced cost of implementing the proposed solution to industrial scale kilns creates the premises for the practical application of this research results.

 

 

 
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